Test Benches for Formula 1 and Motorsport

Formula 1 Electric Motor and Drivetrain Test Bench

Gemesis develops test benches for electric motors, MGU systems, hybrid systems and high-performance drivetrains.

Applications

• Motor characterization

• Torque and speed measurement

• Efficiency validation

• Thermal analysis

• Endurance testing

• Motor mapping

• Power electronics validation

• Race profile simulation

Capabilities

• Real-time acquisition

• Dynamic control

• High-precision instrumentation

• Current and voltage measurement

• High-frequency synchronization

• CAN and EtherCAT buses

• Cooling system integration

Our test benches reproduce the dynamic constraints encountered in motorsport competition.

HIL Test Bench for Motorsport ECU and Controllers

Gemesis designs HIL (Hardware In The Loop) test benches for validating embedded controllers and control systems used in motorsport.

Main Functions

• Vehicle simulation

• Fault injection

• ECU validation

• Sensor and actuator simulation

• CAN network validation

• Track scenario replay

• Safety validation

• Control algorithm testing

Technical Expertise

• Deterministic real-time systems

• FPGA

• LabVIEW RT

• MATLAB / Simulink

• Industrial networks

• Synchronized acquisition

• Dynamic modeling

Our HIL systems significantly accelerate software and electronics validation phases.

High-Performance Battery Test Bench

Gemesis develops battery test benches for high-performance systems used in motorsport.

Applications

• Battery cycling

• BMS validation

• Fast charge/discharge testing

• Endurance testing

• Thermal analysis

• Safety validation

• Vehicle mission simulation

• Accelerated aging

Integrated Technologies

• Bidirectional power supplies

• Regenerative loads

• High-precision measurement

• Thermal control

• Climatic chambers

• Synchronized acquisition

• Impedance measurement

These platforms qualify battery architectures operating under very high constraints.

Motorsport powertrain test bench

Gemesis develops validation benches for:

• Inverters

• DC/DC converters

• Power electronics

• High-voltage networks

• Vehicle electrical distribution

• Hybrid racing systems

Possible Functions

• Efficiency validation

• Transient testing

• Fault injection

• Harmonic analysis

• Thermal qualification

• Electrical protection validation

We work with specialized partners for high-performance industrial power supplies and loads.

Motorsport Sensors and Instrumentation Test Bench

Gemesis develops validation systems for:

• Pressure sensors

• Temperature sensors

• IMU

• Speed sensors

• Torque sensors

• Telemetry instrumentation

• Data acquisition systems

Capabilities

• Automatic calibration

• Stimulus generation

• Dynamic validation

• Real-time synchronization

• High-speed acquisition

• Environmental validation

Motorsport Hydrogen and Cryogenic Test Bench

Gemesis develops test benches dedicated to hydrogen technologies and future fuels for motorsport.

Applications

• Fuel cells

• Hydrogen tanks

• Gas distribution

• Leak validation

• Thermal management

• Cryogenic testing

• H2 safety validation

Integrated Functions

• Hydrogen detection

• ATEX safety

• Pressure and flow control

• Cooling management

• Automatic safety sequences